UKAM Industrial Resin Bond Diamond & CBN diamond tools are manufactured with advanced molding process. Available in a large variety of diamond, thicknesses, arbor/mandrel sizes, geometries, diamond sizes, diamond concentrations, and bond harnesses. Over a hundred resin bond formulations are available using hundreds of various fillers, diamond coatings, resins, molding pressures, curing cycles & temperatures. We have a stock program that includes most popular resin bond tool specifications for various industries and custom manufacture based on your requirements.
UKAM Industrial Resin Bond Diamond & CBN diamond tools are manufactured with an advanced molding process. Available in a large variety of diamond, thicknesses, arbor/mandrel sizes, geometries, diamond sizes, diamond concentrations, and bond harnesses. Over a hundred resin bond formulations are available using hundreds of various fillers, diamond coatings, resins, molding pressures, curing cycles & temperatures. We have a stock program that includes the most popular resin bond tool specifications for various industries and custom manufacture based on your requirements.
Recommended cutting, grinding, and polishing hard, brittle,e or delicate materials including ceramics, glass tubing, optical glass, carbides, composites, silicon, magnetic materials, thermal spray alloys, and exotic metals where low heat generation or improved surface finish is desired. Must be used at higher speeds. CBN, Resin bond Tools are recommended for cutting and grinding hard steels above Rc 60 at high speeds.
Its hardness, wear, heat resistance, diamond crystal retention, and lubrication are controlled by the use of various fillers organic and inorganic (usually ceramic or other metallic powders). The resin bond is low on Youn’s modulus, this gives it the free-cutting characteristics for which this bond family is known. These properties are what give this bond the fast cutting speeds, superior surface finish, and minimal chipping. Resin bond diamond tools are used at higher speeds, the most other bond families.
Resin bond diamond tools have shorter wheel life because the bond is much softer and brittle and hence is not able to hold the diamond crystals in place as strong as its sintered (metal bond) counterpart.
The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT® Diamond Resin Bond, immediately penetrate into the material, grinding and polishing as they cut.
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Resin Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
The newly exposed diamonds don't effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Resin Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
A resin Bond is an organic bond matrix that is formed by high pressure and high temperature. Phenolic resin is used as the bonding agent in the majority of resin-bond diamond tools. This bond is typically cured at temperatures of 150 to 200 degrees Celsius. Resin Bond is the softest of all the bonds, frequently used in applications that require a smooth surface. This type of bond system is used in the majority of grinding applications on a large variety of materials. Resin Bond Diamond Matrix promotes faster bond wear, allowing for diamond particles/crystals to break out of their matrix faster so that new sharp diamond particles become exposed.
This self sharpening characteristic of resin bond matrix, based on faster bond wear is what make this blade an excellent choice for large variety of hard and brittle materials. Primary advantage of this bond type is Minimizing Chipping, and in majority cases elimination of secondary finishing operation (grinding/polishing or fire polishing).
Recommended for applications where cut quality and surface finish are very important. Compared to their sintered (metal bond) counterparts. Resin Bond Diamond & CBN offer a far superior surface finish than any other bond type. Recommended cutting, grinding, and polishing hard, brittle, or delicate materials including ceramics, glass tubing, optical glass, carbides, composites, and exotic metals where low heat generation or improved surface finish is desired. Must be used at higher speeds. CBN, Resin bond Tools are recommended for cutting and grinding hard steels above Rc 60 at high speeds.
The diamond and CBN crystals used for resin bond wheels are different from those used for metal bonds as well. Diamond Crystals used for resin bonds are frequently polycrystalline, low-strength, metal-clad diamond crystals. They are irregular-shaped and easy to microfracture. This creates new cutting edges constantly while cutting, giving the self-sharpening characteristic for which the resin bond is known. Often metal coated and unevenly shaped diamond crystal is preferred in the manufacture of this bond type as it helps further improve crystal retention. Resin Bond Diamond Tools are typically used with coolant, but can also be used dry on many applications. By adding specialized filler and/or using the specialized coated diamond crystal to reduce heat generation.
We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect More From Your Tools
Diamond is the hardest material known to man kind. When used on diamond/tools, diamond grinds away material on micro (nano) level. Due to its hardness Diamond will work all types of materials from hardness of 40 on Rockwell scale and up. Diamond will machine hardest material, including those materials that other conventional types of abrasives, carbide and high speed steel will not.
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin, high precision cutting blades, precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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